Infocus MaxFlight MT3000(B) User Manual

MaxFlight MT3000(B) “ELECTRIC” Monster Truck Manual

Mechanical power requirements: The pitch movement is powered by a 5 HP electric motor. The roll movement is powered by a 3.0 HP electric motor. T

♦ Recent operations ♦ High blood pressure ♦ Motion sickness ♦ Women who are pregnant ♦ Epileptic patrons; due to the special strobe and lightin

APPENDIX B INSTALLATION AND PERFORMANCE TESTING CHECKLIST 1. PASSENGER SEATING AREAS  Check the condition of the cockpit unit for fiberglass

 Check the pine tree fasteners in the A-Frame panels for security.  Inspect the roll ring system for wear and security.  Inspect the pitch rin

 5. Operational Tests  Test the emergency stop button at the operator console and the Occupant Panic Switch inside the cockpit.  Test the o

 Visually inspect for slip, trip and fall hazards in the queue area.  Check for sharp or protruding objects in or around the queue area.  Chec

CHAPTER 2 – OPERATION 2-1 Description of Motion During Operation There are three basic axes of motion that the simulator travels on, Pitch, Roll an

Section IV: Drawings A. Electrical

B. Mechanical

2-2A Description of Control Windows and Icons A. Desktop Displays • “Remote GSM” icon- shortcut to the actual program, double clicking it wi

2-3 Description of Passenger Restraint System There are two restraint systems employed for passenger comfort and safety, a primary and a secondary.

Game Setup window opens, select ISLAND DATA BASE. Highlight by clicking on selection the click “OK” 4. CPU loads the game data and

8. Turn the UPS power switch to OFF green light out 9. Turn Cockpit power OFF on A frame power strip. The system is now secured. 2-11 Emergency

(Fig. 4) to help find home level in the Roll axis. Fig. 5 Once the machine is in the HOME position (level on both pitch and roll axis) it

8. Any signs of smoke or sparks which would indicate the potential for fire. 9. Any condition where the passenger was tampering with the system su

performed by qualified personnel, following the directives of a MaxFlight, Corp. Service Bulletin, Service Kit, or a MaxFlight, Corp. representative

MT3000 Monster Truck Directory Section I: Operations Page 8 CHAPTER 1: INTRODUCTION 1-1 Introduction to the electric MT3000

EMERGENCY PROCEDURE POSTINGS Emergency Stop Procedure The Red Emergency Stop Button, located on the side of the command consol, MUST be depress

NEW EMERGENCY RAISE PROCEDURES FOR ELECTRIC MACHINES This Emergency Procedure to be used anytime if/when the Motion Platform lowers in a abnorma

PATRON NOTICE Maximum Passengers Per Ride: 2 Maximum Combined Weight: 500 lbs. / 226.8 kg Minimum Height Per Passenger: 48 in. / 1.22 m Thi

MaxFlight Corporation 750 Airport Road ◦ Lakewood, NJ 08701 Phone: (732) 942-9898 Fax: (732) 942-1114 Electric MT3000 Daily Inspection Checklist

APPENDIX A – SITE CONFIGURATION REQUIREMENTS To determine the site configuration, there are several factors that need careful attention. 1 - Availa

11 - Electrical Configurations U.S. CONFIGURATION Facilities with available three-phase service need: A. 2 circuit single-phase, 110 volts,

MaxFlight MT3000(B) ”ELECTRIC” Technical Manual

CHAPTER 1 – THEORY OF OPERATION 1-1 Introduction To understand why certain steps have to be performed while running this motion simulator

1-2E Pitch Axis Pitch Motor: A motor gearbox combination mounted to the left pitch shaft. Physically moves unit in pitch axis. A key mechanically

1-2M Encoders All encoders (three) are the same. A 400 line, metal disc type. Power to them is from the computer, a 5 VDC signal powers the light

Introduction Page 17 Emergency Procedure Page 18 Emergency Raise Procedure Page 19 Patron Notice Page 20 Daily Inspect

1-5 What Causes the Unit to: 1-5A Raising NOTE: In the following brake “OFF means brake solenoid is powered, allowing motor rotation. Motor bra

1-5D Pitch and Roll Roll/Pitch CPU program commands motion via motherboard (COM 1), cabled to power box, to the respective frequency drive unit. T

respective axis. The software command signals are transmitted through the serial interface cable to each inverter. This signals when to apply or re

CHAPTER 2 – ELECTRICAL SYSTEM 2-1 Electrical System The electrical system provides the force for the motion of the unit during operation. The m

The emergency stop switch, located in the center of the cockpit, activates the emergency stop condition, returning the machine to its original horiz

c. Install Microsoft Management Console 1.2 (run iMMC.exe from the MFMotion distribution CD). d. Reboot the computer. 3. Install the MFMotion p

2-3 Initial Wiring Confidence Check 2-3A Input 3-phase Wiring The wiring of the individual phases of input power to the controllers does not make

NOTE: When you apply power to the inverters by pulling out the “E-Stop” if there is any motion on the platform, immediately press “E-Stop” back in.

If the direction of movement is incorrect for any axis, reverse any two (2) phases as described in paragraph 3-3B above. 2-5 Encoder wiring The en

2-6B Removal of the Front Cover The inverters are designed to work without the front cover in your MaxFlight simulator, and they should already be r

CHAPTER 4: COMPUTER SYSTEM/INTERFACE 4-1 Introduction Page 49 4-2 Hitachi Projector Settings Page 49 4-3 Layout Page 50 4-4 Tro

2-8 Setting Parameters with the Operation Panel (FR-DU04) When you replace an old inverter with a new unit, the inverter needs to be configured pr

1. Power up the inverter. 2. Connect the operation panel to the PU connector on the inverter by using a standard 10Base-T networking cable (or the

2-10 Accessing Frequency Control Parameters FIGURE 1 NOTE!!! It is important that you use the correct “NODE” address when using the following

5. All the legends at the top will darken and become available 6. Press the System Read button to identify all inverters connected to the computer.

Parameter Description Pitch Roll Lift Weight 7 Acceleration time 1.0 0.1 0.1 1.0 8 Deceleration time 1.0 0.1 0.1 1.0 9 Electric thermal O?L re

NO OTHER PARAMETERS SHOULD BE DIFFERENT FROM THE DEFAULT VALUES. 2-11 AUTO TUNE OF THE INVERTER CIRCUIT FIGURE 3 After inverter has be

11. When all three green blocks are there, another window will state auto run test completed successfully. 12. Close the window by clicking “OK”

A machined steel part. Transmits roll motion to the cockpit area ,holds the roll slip rings, is bolted to the seat back assembly and passes throu

b. Cross lift drive shaft assembly. See DET-047 i. Lay 4 inch C channel flat on floor. ii. Locate and install Nylon pillow block bearings, spacer

xiii. Using an inclinometer, set it to 4 ½ degrees and place on top of machined surface of gear box. Adjust gear box to center the bubble and tigh

Current Software window Regedit32 windows Software HKEY Local Machine (MF Motion Area) Lift motion Editor Counterwei

xx. Position the long 3/8 inch bolt on end top mount plate hole, attach two 3/8 nuts over bolt, swing motor up and feed bolt through upper mount h

b. NOTE! As the projector ages, some or all items may require adjustments to bring the picture back into line. See the manual for item functions.

technician in troubleshooting hardware related problems. The key to isolating a malfunction is to check with the operators as to the operating cond

Motion Platform Window New Player Window Lift control communications setup window. Device must be enabled to allow raising and lowering.

Select Game Window Select Level Window Select the track by highlighting selection then click “OK” Used if you only have the Monster Truc

Status Window DEVICES Computer SerialTo display all the devices used in the program, click on show all and will open up like“Device 2”belowThe

DEVICES 2 USER JOYSTICK 0 You must select the controller first, then go and start the device before you go to make tti h i iti llBy d

USER JOYSTICK 0 (AXES) USER JOYSTICK 0 (SLIDERS) Calibration ButtonsCalibration Buttons Some of the above buttons are not available on all Mo

Address EDS

Path IO Drivers Game log and alert log routing information within the CPU.

5-21 Creating and configuring the Artificial Intel. (AI) Joystick Devices Page 81 CHAPTER 6: Time Replacement Items 6-1 Introduction P

Video Sound This is the page that the Occupant Safety Stop can be tested.

Lock Device Start/Enable Page To prevent inadvertent tampering with the settings YOU, can enter your own password NOTE: Before the joysticks c

Direct Sound Properties New Monster Truck Program window (Motion Platform window) This panel is opened by double clicking on Direct Sound in

New Motion Test Client window This Window will show you the latest or current software loaded Allows testing of all the sensors

Regedit 32 Window Hkey Local Machine Window Start, Run, select Regedit32, enter

Lift Motion Editor Settings Counterweight Motion Editor

Counterweight Motion Cont. Pitch Motion Editor

Pitch Motion Filter 1 Editor Pitch Motion Filter 2 Editor

Pitch Motion Filter 3 Editor Roll Axes Motion Editor Roll Motion Filter 1 Editor

Roll Motion Filter 2 Editor Roll Motion Filter 3 Editor

DET-011 Tail Closure/Pitch Motor Page 105 DET-013 Platform/Front Stand Page 105 DET-014 A frame Assy. Page 106 DET-015 Side A frame ABS Page

CHAPTER 5 – MAINTENANCE AND TROUBLE SHOOTING 5-1 Required Daily Pre- Opening Inspections and Maintenance Checks Listed below are several, but not

5-2 Weekly Maintenance and Lubrication (See lubrication diagram DET-049) The following section identifies areas of the equipment that need to be ch

5-2H A-Frame Sub-Assembly Verify that the A-Frame assemblies have not moved and that the bolts have not loosened due to vibration. 5-2I Electrical

4) Appearance, external cracks, discoloration, leakage. When the measured capacitance of the capacitor has reduced below 85% of the rating, change

Computer and Monitor power flows from the wall to the command console UPS (battery backup). The surge protect side of the UPS powers up the lower r

5-8C Test Image but “NO” Other Check software setting inside the projector: Press MENU this opens the on-screen menus. Scroll left/right by press

Could still be a program error. If still no sound, take an audio source and plug into rear of pre-amp. If sound is heard all is good except the CP

NOTE! Command movement of the motor - If brake at rear of motor clicks it’s a faulty motor or inverter. Problems can also be; Bad motor, bad or fro

5-18 MAINTENANCE WARNINGS and CAUTIONS 5-18A WARNING! Shock Hazard and Electrocution Hazards exist inside the CPU and around the inside of the el

5-20 Setup and Calibration of Joysticks and CIB-1000 Interface 5-20A Maxzilla Joystick Setup Utilizing the new Maxzilla program and Motion C

MaxFlight MT3000(B) “ELECTRIC” Operators Manual

Player Emergency, Maxflight I/O , digital, DI0 5-21B CREATING AND CONFIGURING THE ARTAFICIAL INTELLIGENCE (AI) JOYSTICK(Required on old pr

Verify that the Maxflight I/O System is listed and enabled just like USB Interface. If not listed create it and enable it before going on. 5-21E

Close out VNC to the on-board computer. You are now ready to start the Monster Truck program from the main command console. CHAPTER 6 – Time Repla

4.) Appearance, external cracks, discoloration, leakage. When measured capacitance of he capacitor has reduced below 85% of the rating, change the

After inspection of all welds clean the remaining penetrant and developer for future inspecti

MaxFlight Corporation 750 Airport Road ◦ Lakewood, NJ 08701 Phone: (732) 942-9898 Fax: (732) 942-1114 MT3000 Weekly Inspection Checklist Week End

CABLE NUMBERING AND ROUTING VR2000/2500/2002/MT3000/MT3000 P=Plug #_________ J=Jack #________ P-1 Ac Main Power Cable to Power Box J-1 Input c

P-26 Analog cable to interface panel J-26 J-26 Analog inverter input to interface panel SE11-004 SE11-008 P-27 Pitch encoder plug to J-27 o

P-53 CIB1000 input from pitch rings to COM#2 J-53 COM#2 input to computer from CIB1000 SE11-013 SE11-? P-54 Cockpit power input to pitch ri

CHAPTER 1 – INTRODUCTION 1-1 Introduction to the MT3000 Welcome!! And thank you on your purchase of the MT3000 Monster Truck Simulator. The MT30

ELECTRICAL CIRCUITS LIST SE11-001 Power Box SE11-001FGN Power Box for Foreign Voltages SE11-002 Pitch Slip Rings –Power Side SE11-002A Pitch

SE11-043 Dual Seat F/S Joystick Layout SE11-062 Main Power box end to end SE11-062A Interface board end to end SE11-062B UPS Battery Backup end

b. Menu Color to BLUE c. Language to Local desire, default is English d. Timer to 15 Min e. Auto OFF to select STOP, no standby mode f. Sy

MaxFlight MT3000 Installation Manual

CHAPTER 1 – SET UP The first thing to do is to check all of the crates according to the packing slip to ensure that everything has been delivered.

4. Locate the ABS panels for the inside of the A-Frames and their fasteners and attach to the A-Frames. See reference drawing DET-015. Note if sp

onto the pitch shaft. Position pitch motor even with the pitch shaft by looking through center of its gearbox. Slide motor onto pitch shaft and re

28. Measure to position entry steps and front support stand per drawing. Install the base restraint brackets, one each side per drawing. See DET-

43. Pull out E-Stop on side of control console, Inverters should initialize, alert window appear on desktop of CPU and then go away, you should hav